Plant-Based Plastics Biodegrade in Months, Not Centuries

Microplastics, those tiny indestructible fragments from everyday plastic products, are showing up in the most unexpected places – our arteries, lungs, and even placentas. These materials can take centuries to break down, and in the meantime, our environment and health are suffering.

But new research from scientists at the University of California San Diego and Algenesis, a materials science company, offers hope. Their plant-based polymers biodegrade in under seven months, even at the microplastic level.

“This material is the first plastic demonstrated to not create microplastics as we use it,” said Stephen Mayfield, a co-author of the study published in Nature Scientific Reports. “This is more than just a sustainable solution for the end-of-product life cycle and our crowded landfills. This is actually plastic that is not going to make us sick.”

The team put their invention through rigorous testing, using tools like respirometers, water flotation, and chemical analysis. The results were clear – the plant-based microplastics biodegraded nearly 100% in the same time frame that traditional petroleum-based plastics remained intact.

“When we first created these algae-based polymers about six years ago, our intention was always that it be completely biodegradable,” said Robert Pomeroy, another co-author and Algenesis co-founder.

The journey to creating a viable, eco-friendly alternative to traditional plastics is far from over. But this research offers a glimmer of hope in the fight against the microplastic crisis. As Professor Michael Burkart, an author and Algenesis co-founder, said, “There’s a lot of work to be done, but we want to give people hope. It is possible.”

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Say hello to biodegradable microplastics

Microplastics are tiny, nearly indestructible fragments shed from everyday plastic products. As we learn more about microplastics, the news keeps getting worse. Already well-documented in our oceans and soil, we’re now discovering them in the unlikeliest of places: our arteries, lungs and even placentas. Microplastics can take anywhere from 100 to 1,000 years to break down and, in the meantime, our planet and bodies are becoming more polluted with these materials every day.

Finding viable alternatives to traditional petroleum-based plastics and microplastics has never been more important. New research from scientists at the University of California San Diego and materials-science company Algenesis shows that their plant-based polymers biodegrade — even at the microplastic level — in under seven months. The paper, whose authors are all UC San Diego professors, alumni or former research scientists, appears in Nature Scientific Reports.

“We’re just starting to understand the implications of microplastics. We’ve only scratched the surface of knowing the environmental and health impacts,” stated Professor of Chemistry and Biochemistry Michael Burkart, one of the paper’s authors and an Algenesis co-founder. “We’re trying to find replacements for materials that already exist, and make sure these replacements will biodegrade at the end of their useful life instead of collecting in the environment. That’s not easy.”

“When we first created these algae-based polymers about six years ago, our intention was always that it be completely biodegradable,” said another of the paper’s authors, Robert Pomeroy, who is also a professor of chemistry and biochemistry and an Algenesis co-founder. “We had plenty of data to suggest that our material was disappearing in the compost, but this is the first time we’ve measured it at the microparticle level.”

Putting it to the test

To test its biodegradability, the team ground their product into fine microparticles, and used three different measurement tools to confirm that, when placed in a compost, the material was being digested by microbes.

The first tool was a respirometer. When the microbes break down compost material, they release carbon dioxide (CO2), which the respirometer measures. These results were compared to the breakdown of cellulose, which is considered the industry standard of 100% biodegradability. The plant-based polymer matched the cellulose at almost one hundred percent.

Next the team used water flotation. Since plastics are not water soluble and they float, they can easily be scooped off the surface of water. At intervals of 90 and 200 days, almost 100% of the petroleum-based microplastics were recovered, meaning none of it had biodegraded. On the other hand, after 90 days, only 32% of the algae-based microplastics were recovered, showing that more than two thirds of it had biodegraded. After 200 days, only 3% was recovered indicating that 97% of it had disappeared.

The last measurement involved chemical analysis via gas chromatography/mass spectrometry (GCMS), which detected the presence of the monomers used to make the plastic, indicating that the polymer was being broken to its starting plant materials. Scanning-electron microscopy further showed how microorganisms colonize the biodegradable microplastics during composting.

“This material is the first plastic demonstrated to not create microplastics as we use it,” said Stephen Mayfield, a paper coauthor, School of Biological Sciences professor and co-founder of Algenesis. “This is more than just a sustainable solution for the end-of-product life cycle and our crowded landfills. This is actually plastic that is not going to make us sick.”

Creating an eco-friendly alternative to petroleum-based plastics is only one part of the long road to viability. The ongoing challenge is to be able to use the new material on pre-existing manufacturing equipment that was originally built for traditional plastic, and here Algenesis is making progress. They have partnered with several companies to make products that use the plant-based polymers developed at UC San Diego, including Trelleborg for use in coated fabrics and RhinoShield for use in the production of cell phone cases.

“When we started this work, we were told it was impossible,” stated Burkart. “Now we see a different reality. There’s a lot of work to be done, but we want to give people hope. It is possible.”

Full list of authors: Robert S. Pomeroy, Michael D. Burkart, Steven P. Mayfield (all UC San Diego), Marco N. Allemann, Marissa Tessman, Jaysen Reindel, Gordon B. Scofield, Payton Evans, Ryan Simkovsky (all Algenesis).

This research was supported by funding from the Department of Energy (DE-SC0019986 and DE-EE0009295).

Disclosure: Burkart, Mayfield and Pomeroy are co-founders of and hold equity positions in Algenesis Corporation.